DIN982 Zinc Plated Carbon Steel Lock Nut

Explore advanced industry insights, technical data, and application cases for DIN982 Nylon insert lock nut carbon steel zinc plated. Understand its cutting-edge manufacturing, comparative advantages, and market trends.

Industry Trends and Market Insights

The global fastener market has witnessed a compound annual growth rate (CAGR) of 4.4% (2021-2026) driven by increased demand for advanced fastening solutions in sectors like automotive, petrochemicals, construction, and water treatment (Grand View Research). Among them, DIN982 Nylon insert lock nut carbon steel zinc plated stands out for its reliability in dynamic, vibration-prone environments.

With the increasing adoption of automation and higher standards in safety, durability, and corrosion resistance, components like DIN982 Nylon insert lock nut carbon steel zinc plated have become indispensable across cutting-edge industries.

DIN982 Zinc Plated Carbon Steel Lock Nut | Secure Fit

Technical Specifications and Key Parameters

Parameter	Details
Product Name	DIN982 Nylon insert lock nut carbon steel zinc plated
Standard	DIN 982, ISO 7040, ANSI B18.16.6
Material	Carbon Steel (Class 8, 10)
Surface Finish	Zinc Plated (Cr3+) — rust resistance ≥ 72h salt spray
Insert Material	Nylon 6.6/PA66, operating temp. -40°C to +120°C
Thread Sizes	M5–M36, UNC ¼"–1 ½" (customizable)
Tensile Strength	up to 800 MPa (Class 8), ISO898-2 tested
Applications	Petrochemical, metallurgy, water supply/drainage systems, railways, and heavy machinery

Product Benchmarking: DIN982 vs Conventional Hex Lock Nuts

✔️ Anti-Loosening: Self-locking via nylon insert, with proven high vibration resistance.
✔️ Corrosion Resistance: >72h (ASTM B117) due to Cr3+ zinc plating.
✔️ Service Life: 2–3x longer than regular lock nuts in aggressive environments.

Manufacturing Process of DIN982 Nylon Insert Lock Nut Carbon Steel Zinc Plated

Material Selection: Certified carbon steel rods (Class 8/10, ISO 898-1) sourced.
Cold Forging: Rods are cold forged into nut blanks for high dimensional accuracy.
CNC Threading: Threads are cut to ISO6g tolerance specifications for optimal fit.
Heat Treatment: Achieve mechanical strength as per DIN 982/ISO 898-2 by quenching & tempering.
Zinc Plating: Cr3+ plated for uniform corrosion protection, verified by salt spray test (ISO 9227).
Nylon Insert Installation: PA66/6.6 nylon ring pressed in, ensuring self-locking effect.
Final Inspection: Dimensional, mechanical, and salt spray testing as per ISO 3269/ANSI B18.18.
Packing & Distribution: Packed and labeled with compliance certificates; ready for global shipment.

** Process diagram showing step-by-step manufacture:
Material → Forging → CNC Threading → Heat Treatment → Zinc Plating → Nylon Insert → Testing

Video overview（YouTube）: Manufacturing of Nylon Lock Nuts.

Third-Party Certifications and Quality Standards

ISO 898-2 – Mechanical and physical properties for nuts.
ISO 3269 – Fastener inspection and acceptance quality level.
ASTM B117 / ISO 9227 – Salt spray corrosion testing.
RoHS/REACH – Environmental and chemical compliance.
ANSI B18.16.6 – U.S. locknut standard for technical requirements.
Factory certified by third-party audit organizations (SGS/TÜV).

Many global corporations (Siemens, ABB, GE, China Railway Construction) choose DIN982 Nylon insert lock nut carbon steel zinc plated for mission-critical assemblies, referencing the above certifications.

Visualized Data: Performance Analysis

Technical Indicators (DIN982 vs. Common Nuts)

Application Sectors (%) — Pie Analysis

Data source: Salt spray (ISO 9227), vibration tests (ISO 898-2); industrial application survey 2023.
Insight: DIN982 Nylon insert lock nut carbon steel zinc plated demonstrates superior long-duration performance, especially where vibrations, humidity and corrosive agents persist.

Application Scenarios and Case Studies

Petrochemical: Used in pipeline flange joints, storage tank supports. Outperforms regular nuts in anti-loosening and resistance to H₂S exposure.
Metallurgy: Structural bolts in furnaces and casting machine frameworks, tolerating cyclic temperature shift.
Water Supply/Drainage: Favored for pump mounts and pipe fixings; zinc plating ensures >3x lifetime versus untreated types in humidity (>88% RH).
Heavy Machinery: Essential in construction and railway carriage assemblies where persistent vibration is problematic.

Case Study: Middle East Oilfield Project
2022–2023, over 500,000 units of DIN982 Nylon insert lock nut carbon steel zinc plated supplied for Daqing Oil joint venture, contracted via EPC. Test reports showed 0% slackening after 24-month continuous use in high-H₂S, saline environment (humidity 85–95%). Maintenace costs reduced by 28% compared to previous solution.

Case Study: European Metro Line
In 2023, a European rail integrator adopted DIN982 Nylon insert lock nut carbon steel zinc plated in modular bogie frame connections. According to EN 15048:2016 review, vibration resistance exceeded safety margin by 35%. Maintenance intervals lengthened from 1 to 3 years.

Manufacturer Comparison: Why Choose Our DIN982 Nylon Insert Lock Nut Carbon Steel Zinc Plated?

Brand/Supplier	MOQ	Custom Sizes	Salt Spray Resistance	Certification	Global Delivery
HBTBLS (OEM/ODM, specs)	5000 pcs	Yes	96h (ISO 9227)	ISO, SGS, RoHS, ANSI	Yes – 72hr fast shipping
Brand G (Europe main)	20,000 pcs	Limited (M10–M24)	72h	ISO	Yes
Brand F (OEM CN)	8000 pcs	Yes	>48h	Self-tested	No

Conclusion: DIN982 Nylon insert lock nut carbon steel zinc plated provided by HBTBLS features flexible customization (MOQ 5000 pcs, full size range M5–M36), superior corrosion resistance (certified ISO 9227 salt spray 96h), all major export certifications, and rapid global logistics—maximizing safety and efficiency in critical projects.

Customization & Engineering Solutions

Custom thread types (UNC, UNF, metric) and oversized nuts for special assemblies.
Special zinc plating thicknesses (8μm–35μm) for marine or outdoor exposure.
Laser-engraved batch coding for traceability (ISO 16143 compliant).
Packaging solutions: anti-static, vacuum, carton-label per client standard.
Pre-assembly and kitting for OEM/ODM clients (petrochemical, rail, equipment sectors).

Flexible engineering teams process your 2D/3D drawings (DWG, STEP) within 2 business days. All custom solutions backed by tested prototypes and samples delivered in 7–12 days.

Professional FAQ: Key Technical Terms

Q1: What material is used for DIN982 Nylon insert lock nut carbon steel zinc plated?: A1: Certified carbon steel (grades 8 and 10), compliant with ISO 898-2 for optimal mechanical integrity and toughness, combined with PA66 (Nylon 6.6) for self-locking effect.
Q2: What standards govern the specifications and testing?: A2: Key standards include DIN 982 (shape/spec), ISO 898-2 (mechanical strength), ISO 3269 (inspection), and ISO 9227/ASTM B117 (salt spray resistance).
Q3: What is the typical service life under harsh conditions?: A3: Over 6–8 years in aggressive environments (humidity >85%, temp cycle −20 to 50℃), validated in case studies from oil & gas fields.
Q4: Is it suitable for high-temperature or corrosive area installations?: A4: Yes, the nylon insert is stable up to 120°C. Zinc plating provides robust protection against water, salt, moderate acids/bases (per ISO 9227 testing).
Q5: Can I get customized dimensions or plating thicknesses?: A5: Absolutely. Custom thread sizes, shapes, and coatings (6–35μm) are available. Engineering support ensures compliance with EN/DIN or bespoke standards.
Q6: What are common installation standards?: A6: Installation conforms to ISO 898-2 and client-specific torque requirements. For critical assemblies, dynamic torque test per ISO 2320 is recommended.
Q7: How are these nuts inspected before shipment?: A7: 100% batchwise inspection: dimensions (digital caliper, go/no go gauge), tensile test (ISO 898-2), salt spray test (ISO 9227/ASTM B117), and RoHS chemical screening.

Delivery, Warranty, and Customer Support

Lead Time: Standard products 7–12 days; custom/large volume 12–20 days.
Warranty: 5-year product quality warranty, with free replacement for material or plating failure (under proper use).
Support: 24/7 technical engineer hotline, dedicated overseas after-sales team.
Sample Policy: Free samples (1–2 days dispatch); freight charge refundable on order.
Tracking: Full logistics tracking, batch number tracing up to 10 years (ISO 16143 standard).

“Prompt supply, all sizing accurate, no corrosion after a full year field test in Gulf weather.” — Sr. Purchase Manager, Middle East EPC

Frequently Asked Questions (FAQ)

Q: Is the DIN982 Nylon insert lock nut carbon steel zinc plated suited for marine/offshore applications?
A: Yes. Its zinc plating (8–35μm) offers robust resistance to saltwater corrosion, validated by 96h salt spray tests (ISO 9227). For ultra-corrosive sites, further coatings available on request.

Q: What is the minimum order quantity (MOQ)?
A: MOQ for branded OEM is 5000 pcs—negotiable for long-term partners.

Q: Can I receive compliance and test certificates?
A: Yes, full documentation (ISO test, RoHS, material report, MTC, etc.) included with each shipment.

Q: Which sectors most frequently use your DIN982 Nylon insert lock nut carbon steel zinc plated?
A: Oil/gas, petrochemicals, power, rail, water systems, and heavy construction industries.

Q: Are there restrictions on installation tools?
A: Standard wrenches/sockets suffice; for automated lines, robotic applicators can be used. Detailed torque curve supplied on request.

Q: What batch identification methods are used?
A: Laser batch coding on each nut or packaging as per ISO 16143. Full traceability for up to 10 years from shipping.